Tool-Room Operations Overview
Remark HB Ltd. • Plant #01Real-time machine dispatching, multi-pause DTR tracking, and mold manufacturing lifecycle.
Active Mold Orders
3 Molds
2 NPD In-House • 1 Maintenance
Machinery Utilization
12 / 20
12 Running • 2 Paused • 6 Idle
Avg Tool-Room OEE
84.6%
+3.2% vs target shift baseline
Active Trial Iterations
1 at T1 Stage
MD-2026-001 (Flash DEF-01 Rework)
MD-2026-001STAGE: T1 REWORK
Food Box Airtight Lid 500ml
Remark HB Limited • 2-Cavity • 3-PLATE • Steel: DIN 1.2738 / 718H (Pre-hardened 34-38 HRC)
Overall Mold Progress78%
Parallel Components Routing Matrix
Core Plate Insert
VMC-0285%
Cavity Plate Insert
WEDM-0180%
Ejector Pins & Sleeves Set
SG-01100%
Mold Base Bolster Plates
VMC-01100%
Side Slider Mechanisms (L/R)
VMC-0370%
Quoted Budget৳18,50,000
Machine Hours268 / 320 hrs
Shop Floor Workstations Live Board
CNC Milling, Submerged Wire Cut, Sinker EDM, Gun Drill, and Spotting Presses
VMC-01Haas VF-4SS (4-Axis High Speed)RUNNING
MD-2026-001•Core Plate Roughing•Op: Kabir Hossain
Rate: ৳1,800/hr92% Load
VMC-02Makino F5 (Graphite & Hardened Die Finish)PAUSED (DTR)
MD-2026-001•Cavity Hardened Insert Finish•Op: Abdul Alim
Stoppage: DTR-02: Cutting Tool Breakage
Rate: ৳3,200/hr78% Load
VMC-03GF Mikron Mill P 800RUNNING
MD-2026-002•Slider Insert 3D Contouring•Op: Zahidul Islam
Rate: ৳2,800/hr88% Load
WEDM-01Mitsubishi MV2400S (Submerged Wire EDM)RUNNING
MD-2026-001•Core Lifter & Pin Profiles•Op: Shamsul Huq
Rate: ৳2,200/hr96% Load
WEDM-02Fanuc Robocut α-C600iBIDLE
Standby / Ready for next dispatched component
Rate: ৳2,400/hr45% Load
SEDM-01Makino EDAF3 (CNC Die Sinker EDM)RUNNING
MD-2026-001•Deep Rib Cavity Sparking•Op: Farhad Reza
Rate: ৳2,500/hr84% Load
SEDM-02Sodick AG60L Linear EDMIDLE
Standby / Ready for next dispatched component
Rate: ৳2,600/hr60% Load
GDM-01IMS Gun Drilling Machine (Deep Hole Cooling)RUNNING
MD-2026-001•Baffle Cooling Circuit (800mm Depth)•Op: Rafiqul Islam
Rate: ৳1,500/hr70% Load
SG-01Okamoto Precision Surface GrinderRUNNING
MD-2026-001•Core Bolster Parallel Squaring•Op: Mostafa Jamal
Rate: ৳1,200/hr90% Load
FIT-01Reis Die Spotting Press (160T Blue Paste Test)PAUSED (DTR)
MD-2026-001•Parting Line Contact Verification•Op: Master Fitter Noor
Stoppage: DTR-01: CAD Revision Verification
Rate: ৳1,800/hr82% Load
CMM-01Zeiss Contura Bridge CMM (Coordinate Measuring)RUNNING
MD-2026-001•Post-EDM Critical Electrode & Cavity Report•Op: Engr. Tanvir (QC)
Rate: ৳2,000/hr95% Load
IMM-01Haitian Mars II 250T (Injection Mold Trial Press)IDLE
Standby / Ready for next dispatched component
Rate: ৳3,500/hr55% Load
POL-01Alpha Laser Welding & Mirror Polish BenchRUNNING
MD-2026-001•Optical Mirror Polishing (SPI A2)•Op: Polisher Monir
Rate: ৳1,400/hr88% Load
VMC-04Haas VF-2 (Secondary CNC Finishing)RUNNING
MD-2026-002•Core Retainer Plates Chamfering•Op: Jashim Uddin
Rate: ৳1,600/hr75% Load
VMC-05Hartford 5-Axis Precision Machining CenterIDLE
Standby / Ready for next dispatched component
Rate: ৳3,800/hr50% Load
CNC-LATHE-01Mazak Quick Turn 250 (CNC Turning)RUNNING
MD-2026-001•Locating Ring & Sprue Bushing•Op: Kamal Hossain
Rate: ৳1,700/hr85% Load
MAN-LATHE-01Colchester Precision Manual LatheIDLE
Standby / Ready for next dispatched component
Rate: ৳900/hr40% Load
MAN-MILL-01Bridgeport Series 1 Turret Milling MachineRUNNING
MD-2026-003•Support Pillar Squaring•Op: Sultan Mahmud
Rate: ৳950/hr65% Load
FIT-02Mold Assembly & Blue Matching Bench Bay 2RUNNING
MD-2026-003•Detergent Handle Parting Alignment•Op: Fitter Jalal
Rate: ৳1,100/hr90% Load
TEST-01Hydraulic Cooling Circuit 10-Bar Pressure Test BenchIDLE
Standby / Ready for next dispatched component
Rate: ৳1,300/hr45% Load